METALIX CAD / CAM SHEETMETAL SOLUTION

Full Software Suite for Multiple Machine Programming

Metalix enables seamless integration of all Accurl Sheetmetal machines into 1 software suite, making programming simple and efficient.

ERP/MES connection

It is easy to get the ERP/MES order for Accurl machines

All ERP/MES system can export the CSV file, just include the dxf file name, material, Qty and thickness or others

ERP/MES connection

ACCURL Press Brake-Punch & Laser Cut

It is easy programing from iBend to iPunch/iCut

ACCURL Punch/Laser unfold From iBend

ACCURL. CLAIM FOR 3D Connection -CADLink

The CADLink is an optional add-on that provides 3D CAD integration with iPunch/iCut/iBend, it transfers part or
assemblies directly from such as Solid Edge®, SOLIDWORKS®, Autodesk® Inventor®, and PTC Creo®
Customer will fid the buttom in their original 3D CAD integration as Solid Edge®, SOLIDWORKS®, Autodesk® Inventor® ”

CADLink will batch process the assembly 3D file to check list all of parts.

CADLink will automatically export “SheetMetal” parts and not export others.

Accurl’s iPunch/iCut will get the unfold file so direct to generate the NC for Punch/Laser/Press Brake.

Metalix 3D connection

Bending

iBend Offline 3D Press Brake Simulation

Effective Offline Programming

iBend is an application for offline press brake simulation and programming for the entire range of Accrurl press brakes

3D design à NC program with Auto Tooling and Auto Sequence
Collision detection ensures minimal stock wastage
Offline programming maximises machine bending time
Easy-to-use tool library for flexible tooling with built-in tooling catalogues (Wila, Wilson, Rolleri, …)
Full support for hemming
Graphic control over all program features

Bend Compensation Methods

iBend supports several bend deduction methods

DIN
Rolleri Formula
Bend tables

iBend Supports ACCURL Press Brakes

More than sixty different machine models, from the smallest through to tandem machines

The full range of machine geometries
All ACCURL press brake controls
Delivery of each machine with a customized iBend installation for fast production startup

iBend Features

Direct part transfer from 3D CAD packages (CAD Link), and transfer of parts directly from Laser/Punch
Part profile creation
Automatic tooling, bend sequencing,finger positioning , and station setup
Graphic control for all automatic selections
3D simulation with collision detection
Native NC code generation for machine controls
Production-oriented setup reports
Flat part export to Laser/Punch

Additional Features

iBend also provides

Part design from profiles
Exporting the unfolded part directly to Laser/Punch
Making video captures of the simulation run

Improved Press Brake Productivity.

iBend enables better use of your resources

Fast design-to-production with direct transfer from 3D CAD to simulation
Offline programming means minimal machine down-time for programming on the control
Intuitive workflow for ease of use
Accessible Tool Library for quick tool additions
Minimal stock wastage with collision detection
Faster machine setup with detailed operator job reports
Easy porting between machines for shop-floor production optimization
Production-ready bend sequences requiring fewer experts
Accelerated employee training without consuming materials and machine resources

Metalix Bending Module

Cutting

cncKad Laser Cutting

Advanced features for precise production results

Support for the newest laser machines
Head-down cutting
Estimations of production times and costs
Advanced tool-path optimization
Common line cuts

Material-based cutting tables
Easy edit of cutting tables
AutoCut and manual cutting
Rapid tool-path crash avoidance
Vaporizing and marking before cutting

Cutting Tables

All cutting parameters are pre-loaded and can be customized with Easy Edit feature

More advanced features

Fly cut
True-type font cutting and engraving
Corner treatment
Bridge and chain cutting
Color coding for clear overview
Hole slicing
SOP (Sensor Off in piercing area) Support
Job time calculations
Simulation
Detailed job reports

Common Line Cutting

Save time – process adjoining parts with single cuts
Save gas – minimize piercings
Maximize sheet usage

Rapid Tool-Path Crash Avoidance

Avoid collisions with Auto Path Finder and high travel gap
Avoid moving over processed holes with advanced cutting optimization

Head-Down Cutting

Minimize head movement in Z axis with cutting gap

Vaporization and Marking

Use vaporization to

Remove protective coating from sheets
Remove rust from the cutting path
Get cleaner cuts

Use marking to pinpoint important positions (drilling positions, bend lines)

True Type Font Cutting and Engraving

Cut or engrave any text using fonts installed on your computer

Color Coding for Clear Overview

Coding for cutting speed
Coding for travel gap

Slice Holes

Prevent a large cut hole from tilting and damaging the machine
Remove the scrap

AutoNest

Automatic nesting module allows processing complex orders with just a few clicks.

AutoNest quickly and easily processes complicated orders, offering time-saving, efficient, and optimal material utilization to achieve the best possible nesting solutions

AutoNest Estimation

Quotes of production times and costs

Total cost and time for the daily job
Processing time for all the parts and SubNests produced
Detailed processing times for the different production stages: cutting, piercing, head traveling, etc.
Quantity and cost of gas and electricity
Cost, weight, and efficiency of material used

Features Designed for Efficient Workflow

Quotes of production times and costs

Daily Job part import with geometry validation and processing
Fully automated nesting with AutoNest Pro
Advanced nesting settings: part priority definitions, part rotation, grouping, clamp area avoidance
Multiple material and sheet solutions
Accurate job time calculations
Common cuts also showing remnant handling
Cut sheet
Barcode reports
Program sent to machine
NC generation and simulation